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What are the types of “Coal Handling System”?

Coal is a valuable and primary source of energy that is widely used for various industrial purposes such as generating electricity, producing steel, cement, and many others. Coal handling is an essential process that involves the transfer of coal from its natural state to various destinations. Coal handling system are critical for efficiently transporting, storing, and processing coal in power plants and other industrial facilities. There are various types of coal handling that are used in different applications.

  • Manual Coal Handling System:

A manual coal handling is a simple and cost-effective system that involves the use of human labor to transport and handle coal manually. This system is commonly used in small-scale industries where the quantity of coal handled is relatively low. Although the manual system is simple and cost-effective, it is labor-intensive and requires skilled personnel to operate.

  • Mechanical Coal Handling System:

A mechanical coal handling is an automated system that uses various equipment and machines to handle coal. This system is designed to reduce labor costs and increase efficiency. The mechanical system involves the use of conveyor belts, bucket elevators, and stackers to transport coal from one location to another. The system can handle a large quantity of coal in a short period, making it ideal for large-scale industrial applications.

  • Hydraulic Coal Handling System:

A hydraulic coal handling is a system that uses hydraulic equipment to transport and handle coal. The system uses hydraulic pumps and cylinders to move coal from one location to another. The hydraulic system is efficient, reliable, and requires less maintenance than other systems. The system is ideal for applications that require the movement of large quantities of coal over long distances.

  • Pneumatic Coal Handling System:

A pneumatic coal handling  is a system that uses compressed air to transport and handle coal. The system uses a pneumatic pump to move coal from one location to another. The system is efficient and requires less maintenance than other systems. The system is ideal for applications that require the movement of coal over long distances.

  • Thermal Coal Handling System:

A thermal coal handling  is a system that uses heat to transport and handle coal. The system uses thermal energy to move coal from one location to another. The system is efficient and requires less maintenance than other systems. The system is ideal for applications that require the movement of coal over long distances.

  • Ash Handling System:

An Ash handling system is a system that is used to handle the ash that is produced during the combustion of coal. The system is designed to collect the ash and transport it to a storage facility. The ash handling system uses various equipment such as conveyor belts, bucket elevators, and silos to transport and store the ash.

  • Dust Suppression System:

A dust suppression system is a system that is used to suppress the dust that is produced during the handling of coal. The system uses water or chemicals to suppress the dust and prevent it from spreading in the air. The dust suppression system is essential to ensure the safety of workers and to maintain a clean working environment.

Coal handling plants are typically designed based on the specific needs of the facility. A coal handling plant is a facility that is used to store, process, and transport coal. The plant is designed to handle a specific amount of coal per day, depending on the requirements of the facility. The plant may include various systems such as coal crushers, coal storage yards, coal feeders, and coal conveyor belts.

In conclusion, coal handling are crucial for efficiently transporting, storing, and processing coal in power plants and other industrial facilities. There are various types of coal handling  that are used in different applications, and each system has its advantages and disadvantages. The choice of system depends on the specific needs of the facility. Coal handling plants are designed to handle a specific amount of coal per day, depending on the requirements of the facility, and they include various systems such as coal crushers.

Handling Difficult Materials Through Pneumatic Conveying

A Pneumatic Conveying System uses compressed gas or air to transfer different kinds of materials. It is a method used for transferring bulk granular and powdered materials from one facility to another. The conveying process is simple; the material is confined within the tubes or pipes. These materials are transferred using a combination of pressure differential and airflow from a blower or compressor. Pneumatic conveying systems are widely used in many industries because of their effectiveness and efficiency.
There are two types of pressure developed inside the conveying line, positive and negative pressure. Positive pressure pushes the material from the inlet to the outlet while the negative pressure pulls the material. Both pressures in the pneumatic conveying line transport the materials safely with minimal damage or loss. In some pneumatic conveying systems, both positive and negative pressure exists.
Pneumatic conveyor handling systems are suitable in transporting dry, low bulk density materials such as cement, fly ash, starch, sugar, salt, sand, plastic pellets, lime, plastic resin, plastic powder, powdered milk. Sometimes pneumatic conveying is used in transferring loads, plant transport, and dust control.

Types of Pneumatic Conveying System

All types use the same transfer medium, whether on the Dilute phase, Dense phase, and Pulse dense phase. The difference between them is their mode of generating air pressure, types of material, and conveying procedure.

1. Dilute Phase

The dilute/Lean phase is the most commonly used pneumatic conveying system for transporting material. It uses low pressure &high volume and high velocity to convey a large volume of materials. The dilute phase is suitable in conveying powder with low bulk densities, non-friable and non-abrasive materials. There are two systems used in this phase of the pneumatic conveyor system, positive and negative pressure system.

1.1 Positive pressure system

Uses fans or blowers to generate pressure in the line. It operates above atmospheric pressure and is typically used to convey bulk materials from one station to another in longer distances and greater capacity than a negative pressure system.

1.2 Negative pressure system

Commonly known as a vacuum system, instead of pushing the material, it uses a vacuum to pull the materials. It operates below atmospheric pressure.

Handling Difficult Materials Through Pneumatic Conveying

2. Dense Phase

Opposite of Dilute Phase, use high pressure and low velocity to convey materials. The materials are contained in a vessel wherein high pressure forces the materials to convey lines and their destination. A dense phase conveyor system is very efficient in transferring friable and abrasive materials. Also, it is suitable for conveying chemicals, coals, food, grains, and limes.

3. Pulse Dense Phase

Pulse dense phase uses low velocity as the material moves in a plug flow fashion. It has a low air consumption, making it very efficient and commonly used in conveying abrasive materials.

Specification and selection criteria

In the selection of a proper pneumatic system, certain factors need to be considered. The equipment should be suitable for the material to be transported. This is a list of basic and important factors that must be considered.

1. Type of Materials

In selecting the proper pneumatic conveying system, the material’s type or nature should be the primary concern. Materials have different characteristics, such as particle size, bulk density, moisture content, abrasiveness, friability, and toxicity. It is very important to know the nature of the material to be conveyed before selecting a pneumatic system.

2. Size of the System

This includes the displacement travelby the material, flow/ feed rate, and the set-up (horizontal or vertical). Possessing knowledge of these variables will help select the pneumatic conveying system and influence efficiency.

3. Vacuum and Pressure

The vacuum system operates below atmospheric pressure and sucks material through the pipeline while it conveys non-abrasive materials. On the other hand, the pressure system operates beyond atmospheric pressure, pushes the material through the pipeline, and conveys abrasive materials.

4. Dilute Phase and Dense Phase

The dilute phase conveys materials at high velocities but low pressure and has material breakage during operation. In comparison, the dense phase conveys materials at low velocities but high pressure.

Cost

The cost of each pneumatic conveying system varies depending on the designs and specifications.

Reference: https://www.iqsdirectory.com/articles/pneumatics/pneumatic-conveying.html